Boeing 737-800 Takeoff Procedure (simplified)

One aspect novice virtual pilots find difficult to grasp is the correct method of flying the aircraft, especially the takeoff, climb and transition to cruise.

The sheer volume of information available on the Internet often results in information overload and it’s understandable that many become bewildered as the boundaries between fact and fiction blur.  Add to this that many articles on the Internet have not been peer reviewed, and you have a recipe set for disaster!

In this article,  I will instruct on the basic procedures used to takeoff, climb, and transition to cruise.  I’ll also provide some insight into how flight crews fly the aircraft, and discuss some of the more important concepts that should be known.

I will not discuss before and after takeoff checklists, the overhead, how to determine aircraft weights, or how to use of the Control Display Unit (CDU).   I will assume all essential elements of pre-flight have been completed.  Also, the following procedures assume both engines are operational.  I will not be addressing engine-out procedures or discussing derates in detail.

Please take note that some procedures are dependent upon what software is used in the Flight Management System (1). Furthermore, the display of specific items, such as the speed reference indicators on the Primary Flight Display (PFD), will only be displayed if the CDU is correctly set-up prior to takeoff.

I have attempted to try and simplify the procedure as much as possible.   However, the automated systems that can be used on the Boeing aircraft are complicated, can be used fully or in part, and can easily generate confusion. Add to this that some procedures are different between an automated and manual takeoff, and some procedures are dictated by airline policy. 

It is a challenge to simplify what in the first place is convoluted and technical.

I have set out the content in three parts:

  • Section One refers to a simplified generic procedure for takeoff (numerical sequence 1–20).  Below each numerical number are important points (summarized as dot points).  Although this section primarily refers to hand flying the aircraft, some automation concepts are discussed.

  • Section Two discusses takeoff procedures using automation.

  • Section Three provides additional information concerning important points mentioned in Section One and Two.

To minimise wordiness in this article, I have for the most part, used acronyms and footnotes.  Refer to the end of the article for a list of acronyms and their meaning.

Peer Review

The information in this article has been peer reviewed by 737 Captain and First Officer.

Automation and Variability

The Boeing 737-800 can be flown with, without, or partly with automation.  The combinations that can be used, how they work, and more importantly when to use them, can fill a book.  Indeed, there is a book (two books) – they’re called the Flight Crew Operations Manual and the Flight Crew Training Manual.

The first point to take on board is that there is no absolute correct method for takeoff and climb.  Certainly, there are specific tasks that need to be completed, however, there is an envelope of variability allowed.  This variability may relate to how a particular flight crew flies the aircraft, environmental considerations (ice, rain, wind, noise abatement, obstacles, etc.), flight training, or a specific airline policy.

Whenever variability is injected into a subject, individuals who think in absolutes - black and white - will have difficulty.  If you are the kind of person who likes to know exactly what to do at a particular time, then I suggest you find a technique that fits with your liking and personality.

SECTION ONE:  Takeoff Guideline (1-20)

The following procedures assume essential elements of pre-flight have been completed (for example, correct set-up of CDU).

1.  Using the Mode Control Panel (MCP), dial into the altitude window an appropriate target altitude, for example 13,000 feet.

2. Command speed is set in the MCP speed window.  The speed is set to V2.  V2 is determined by calculations made by the Flight Management Computer (FMC) based on aircraft weight, environmental conditions and several other parameters.

Important Points:

  • V2 is the minimum takeoff safety speed and provides at least 30° bank capability with takeoff flaps set.  This speed provides a safe envelope to fly with one engine (if an engine failure occurs).

  • You can fly either +15 or +20 knots (maximum +25 knots) above the V2 command speed.  This is done for a number of reasons:  to lower or increase pitch due to the aircraft's weight, or to take into account other environmental variables (this assumes both engines operational), or it is dictated by airline policy.

  • A white-coloured airspeed bug is displayed at V2 +15/20 on the speed tape (part of the PFD). V2+15 knots provides 40° bank capability with takeoff flaps set.   The bug is a visual aid to indicate the correct climb-out speed (bug is discussed later on).  

  • Although not required, it is a good idea is to set the minimums selector to the Acceleration Height as indicated in the CDU.  This will place a green line on the altitude tape of the PFD at the height at which the aircraft’s nose is to be lowered and flap retraction to begin.  This is a visual aid.

3.    Toggle both Flight Director (FD) switches to the O’ position (pilot flying side first).

4.    Set flaps 5 and using the electric trim switch on the yoke, trim the aircraft to the correct trim figure for takeoff. The trim figure is shown on the CDU (for example, 5.5 degrees) and is calculated dependent upon aircraft weight with passengers and fuel.  Normally the trim figure will place the trim tabs somewhere within the green band on the throttle quadrant. Takeoff should not occur if the trim tabs are outside of the green band.

5.    Arm the autothrottle (A/T) by moving the toggle on the MCP to ARM.  This may differ between airlines (when to arm the A/T) Consult the FCOM & FCTM.

6.    Release the parking brake and manually advance the thrust levers to around 40%N1.  %N1 can be airline specific with some airlines recommending 60%N1.  Consult the FCOM & FCTM.

7.    Monitor the EGT on the EICAS and when there is a decrease in EGT and the throttles are stabilised, either:

  • Advance the thrust levers to takeoff thrust (if hand flying); or,

  • Press one or both TOGA buttons if wishing the autothrottle system to be selected.  If the autothrottle system has been selected for takeoff, both thrust levers will automatically begin to advance to the correct %N1 output calculated by the Flight Management System.

Interesting Point:

  • After takeoff configuration is complete, and with the parking brake in the OFF position, some flight crews quickly advance and retard the thrust levers.  The purpose being to check for errors in the takeoff configuration.  An error will trigger the audible configuration horn when the thrust levers are advanced.

  • Become conversant with derates. Using a particular derate is normal practice, but in particular will help control over-pitching and high vertical speeds, which are a common occurrence when the aircraft is light (minimal fuel load, passengers and/or cargo).

Important Points:

  • You do not have to stop the aircraft on the runway prior to initiating 40%N1.  A rolling takeoff procedure is often recommended, as this expedites the takeoff (uses less runway length) and reduces the risk of engine damage from a foreign object being ingested into the engine (engine surge/stall due to a tailwind or crosswind).

  • When the thrust has reached 40%N1, wait for it to stabilise (roughly 2-3 seconds).  Look at the N1 thrust arcs and the EGT gauge (on the EICAS display).  Both N1 arcs must be stable and the EGT values decreasing slightly.  In the real aircraft, the EGT should reduce between 10C-20C after N1 has stabilised at 40%.  If the engines are NOT allowed to stabilise, prior to advancing the thrust levers, the takeoff distance can be adversely affected.

  • There is considerable confusion around when to actually press the TOGA buttons.  As stated, %40N1 is common, but some airline procedures indicate 60%N1, while others recommend a staged approach – meaning, initially advance the thrust levers to 40%N1, allow the thrust to stabilise, and then advance the thrust levers to 70-80%N1 and press TOGA.

  • Do not push the thrust levers forward of the target %N1 - let the autothrottle do its job (otherwise you will not know if the autothrottle system has failed).  See Point 10 concerning hand placement.

  • Ensure the autothrottle has reached the target %N1 by 60 knots ground speed.  If not, execute a Rejected Takeoff (RTO).

  • Unless you select a different mode, the TOGA command mode that was engaged at takeoff (assuming you used the autothrottle system), will remain engaged until you reach the assigned altitude indicated on the MCP.

  • Selecting N1 on the MCP does not disengage TOGA mode.  If you want to disengage TOGA mode, the Flight Director switches must be toggled to the OFF position, or another vertical mode selected.

  • In some simulators that use ProSim737 software (Version 2 & 3), you will notice that when throttle arm is displayed on the PFD, the throttle will retard slightly (%N1).  This is NOT normal and is a ProSim737 software glitch.  The issue is easily resolved by moving the thrust levers forward slightly.  This glitch does not appear to cause other problems.

8.    Maintain slight forward pressure on the control column to aid in tyre adhesion to the runway. Focus on the runway approximately three-quarters in front of the aircraft.  This will assist you to maintain visual awareness and to keep the aircraft on the centreline.  Use rudder and aileron input to control any crosswind.

9.    During the initial takeoff roll, the pilot flying should place their hand on the throttle levers in readiness for a rejected takeoff (RTO).  The pilot not flying should place his hand behind the throttle levers.  Hand placement facilitates the least physical movement should an RTO be required.

10.    The pilot not flying will call out 80 Knots  Pilot flying should slowly release the pressure on the control column so that it is in the neutral position.  Soon after the aircraft will pass through the V1 speed (this speed is displayed on the speed tape).  Takeoff is mandatory at V1, and Rejected Takeoff (RTO) is now not possible.  The pilot flying, to reaffirm this decision, should remove his or her hands from the throttles; thereby, reinforcing the must fly rule.  (see important points below).

11.    At Vr (rotation), pilot not flying calls Rotate.  Pilot flying slowly and purposely initiates a smooth continuous rotation at a rate of no more than 2 to 3 degrees per second to an initial target pitch attitude of 8-10 degrees (15 degrees maximum).

Important Points:

  • Normal takeoff attitude for the 737-800 is between 8 and 10 degrees.  This provides 20 inches of tail clearance at flaps 1 and 5.  Tail contact will occur at 11 degrees of pitch (if the aircraft is still on or close to the ground).

  • Takeoff at a low thrust setting (low excess energy, low weight, etc) will result in a lower initial pitch attitude target to achieve the desired climb speed.

  • The correct takeoff attitude is achieved in approximately 3 to 4 seconds after rotation (depending on airplane weight and thrust setting).

  • Point 10 (above) discusses hand placement during the takeoff roll.  Another method used differentiates responsibility between the Captain and First Officer.  The Captain as Pilot in Command (PIC) will always have control of the thrust levers, while the pilot flying (First Officer) will concentrate solely on the takeoff with both hands on the control column.  Removal of the hand after V1 is a standard operational procedure (SOP).  This assumes that the First Officer will be pilot flying.

12.    Following takeoff, continue to raise the aircraft’s nose smoothly at a rate of no more than 2 to 3 degrees per second toward 15 degrees pitch attitude.  The Flight Director (FD) cues (pitch command bars) will probably indicate approximately 15 degrees.

Be aware that the cues provided by the Flight Director may on occasion be spurious; therefore, learn to see through the cues to the actual aircraft horizon line.

  • The Flight Director pitch command is NOT used during rotation.

13.    At this stage, you most likely will need to trim the aircraft to maintain minimum back pressure (neutral stick) on the control column.  The 737 aircraft is usually trimmed to enable flight with no pressure on the control column.  It is quite normal, following rotation, to trim down a tad to achieve neutral loading on the control column.  Do not trim during the actual rotation of the aircraft.

14.    When positive rate has been achieved, and double checked against both the actual speed the aircraft is flying at (see speed tape on PFD), and the vertical speed indicator, the pilot flying will call Gear Up and the pilot not flying will raise the gear to minimize drag and allow air speed to increase.  The pilot not flying will also announce Gear Is Up when the gear has been retracted successfully (green lights on the MIP have extinguished).

15.    The Flight Director will command a pitch to maintain an airspeed of V2 +15/20.  Follow the Flight Director cues (pitch command bar), or target a specific vertical speed.  The vertical speed will differ widely when following the FD cues as it depends on weight, fuel, derates, etc. If not using the FD, try to maintain a target vertical speed (V/S) of ~2500 feet per minute.

Important Points:

  • V2 +15/20 is the optimum climb speed with takeoff flaps (flaps 5).  It results in maximum altitude gain in the shortest distance from when the aircraft left the runway.

  • If following rotation the FD cues appear to be incorrect, or the pitch appears to be too great, ignore the FD and follow vertical speed guidance.

  • Bear in mind that vertical speed has a direct relationship to aircraft weight - if aircraft weight is low to moderate, use reduced takeoff thrust (derates) or Assumed Temperature Method to achieve a recommended vertical speed.

  • If LNAV and VNAV were selected on the MCP prior to takeoff, LNAV will provide FD inputs at 50 feet and VNAV will engage at 400 feet.

  • When VNAV is engaged, the speed of the aircraft will be automatically updated on the speed tape and the speed window on the MCP will become blank. 

  • If LNAV and VNAV have not been selected prior to takeoff, it is common practice to manually select a roll mode (LNAV) at 400 feet.  VNAV is usually selected after flaps UP.

  • If LNAV and VNAV has been selected prior to takeoff. LNAV is advisory. VNAV will automatically update the autothrottle system. The aircraft will not fly the LNAV course or the VNAV vertical profile until the autopilot is selected (CMD) on the MCP.

16.    Follow and fly the cues indicated by the FD (automation), or maintain a command speed at V2 +15/20 (hand flying) until you reach Acceleration Height (AH).  AH is often stipulated by company policy and is usually between 1000-1500 feet ASL. AH can be changed in the CDU.

17.    At or when passing through Acceleration Height (~1500 Feet RA), a number of tasks may need to be completed. These tasks will cause the PFD display to change.

  • The nose of the aircraft is to be lowered (pitch decreased).  This will increase airspeed and lower vertical speed.  A rough estimate to target is half the vertical speed used at takeoff. 

  • The flaps should be retracted as per the Flaps Retraction Schedule.  If noise abatement is necessary, flaps retraction may occur at the Thrust Reduction Height. 

  • Retract flaps as per the Flaps Retraction Schedule. Retract each degree of flaps as the aircraft's speed passes through the next flap increment détente.  The flaps increment détente is displayed in green on the PFD speed tape.  For example, as the aircraft passes through the flaps 1 designation you would select flaps 5 to flaps 1.  Then, when the airspeed passes through the flaps UP position you would select flaps 1 to flaps UP.  You do not want to exceed the flaps limit speed.  (See Interesting Points (second dot point) regarding the Speed Trend Vector).

  • Do not retract flaps unless the aircraft is accelerating, and the airspeed is at, or greater than V2 +15/20 - this ensures the speed is within the manoeuvre margin allowing for over-bank protection.  Do not retract flaps below 1000 feet RA.

  • When flaps retraction commences, the airspeed bug will disappear from the speed tape on the PFD.

  • If hand flying (VNAV not selected), at Acceleration Height set the speed in the speed window of the MCP to a speed that corresponds to the flaps UP speed.  The flaps UP speed can be found displayed on the speed tape on the PFD.  This is often referred to as Bugging Up.

  • Some flight crews when reaching Acceleration Height call Level Change, Set Top Bug.  This ensures that TOGA speed is disengaged (by selecting another mode).

  • If VNAV has been selected prior takeoff, the flaps UP speed will be automatically populated and displayed on the speed tape on the PFD.  However, the speed will not be displayed in the MCP speed window (the window will be blank).

18.    When the aircraft flies through the flaps UP speed, and after the flaps have been fully retracted, the desired climb speed is dialed into the speed window of the MCP (If VNAV is not selected).  If VNAV has been selected, the climb speed will be automatically populated and displayed on the PFD (as will the cruise speed when the aircraft reaches cruise altitude).

Important Points:

  • If VNAV is selected, the speed window in the MCP is blank.  However, if VNAV is not selected the speed window is open.

  • If automation and the autothrottle system (TOGA) is not being used, and you are hand flying the aircraft, Press N1 on the MCP (if desired) at Acceleration Height and follow FD cues to flaps UP speed. 

  • When N1 is selected, the autothrottle will control the speed of the aircraft to the N1 limit set by the FMS.  Selecting N1 ensures the aircraft has maximum power (climb thrust) in case of a single engine failure.

  • If the autothrottle system (TOGA) has been used during takeoff, N1 is automatically selected (by the FMS) at Thrust Reduction Altitude (usually ~1500 feet RA).  There is no need to press the N1 button on the MCP.

  • N1 mode doesn’t control the aircraft’s speed - it controls thrust. The autothrottle will set the maximum N1 thrust (power).  The aircraft’s speed is controlled by the pitch attitude.

  • Selecting N1 on the MCP does not provide any form of speed protection.

  • Acceleration Height can be changed in the CDU.

  • The auotpilot should NOT be engaged prior to flaps UP. This is often stipulated by airline policy,

19.    The aircraft is usually flown at a speed no faster than 250 KIAS to 10,000 feet.  At 10,000 feet, speed is usually increased to 270 KIAS. Environmental factors and/or ATC may result in differing speeds being set.

At this stage, the aircraft can be hand flown with or without VNAV and/or the autothrottle. You can either:

  • Continue to hand fly the aircraft to altitude. Appropriate climb and cruise speeds will need to be dialed into the MCP; or,

  • Select a suitable pitch and roll mode (LVL CHG, V/S, LNAV & VNAV) and engage the autopilot or select CWS. If a pitch and roll mode is selected and the autopilot not selected, the FD will provide visual cues.

20.    At 10,000 feet, dial 270 KIAS into the MCP speed window and then at 12,000 feet dial in 290 KIAS.  Follow the Flight Director cues, or if the FD is not being used, maintain roughly 2000-2500 fpm vertical speed.  At cruise altitude, transition to level flight and select on the MCP speed window 290-310 KIAS or whatever the optimum speed is (see CDU).

Interesting Points:

  • Many pilots had fly the aircraft to 10,000 feet before engaging the autopilot.  To enhance situational awareness, it is common practice, if hand flying, to have LNAV and VNAV selected. This enables the pilot to follow the navigation cues displayed on the PFD.

  • Located on the speed tape on the PFD, is a green coloured line called a Speed Trend Vector (STV).  The Speed Trend Vector will display an upwards, neutral or downwards facing arrow.  During climb-out, the Speed Trend Vector arrow can be used to determine how long it will take for the aircraft, at the current thrust setting, to reach the speed that the arrow is pointing at (usually around 10 seconds).  Therefore, when the upward arrow reaches the flaps indicator, the aircraft will pass through this flaps détente in approximately 10 seconds. The Speed Trend Vector can be used to help know when to initiate retraction of the flaps.

Summary

The above procedures are general.  Specific airline policy for a particular airline may indicate otherwise.  Likewise, there is considerable latitude to how the aircraft is flown, whether it be without automation selected, or with part or full automation selected.

It is very easy to become confused during the takeoff phase - especially in relation to automation, V speeds, acceleration heights, and how and when to change from hand flying to automation  The takeoff phase occurs quickly, there is a lot to do, and quite a bit to remember - there is little time to consult a manual or cheat sheet.

SECTION TWO:  Takeoff Guideline (LNAV, VNAV & autopilot selected prior to takeoff)

Although I have mentioned some of the VNAV procedures in the above discussion, I though it pertinent to include this section which will address a takeoff with LNAV and VNAV selected (points 1-10 below).  This information relates to FMS software U10.8A. 

Important Point:

  • The aircraft requires information from the FMS when automation (LNAV & VNAV) is used.  For the takeoff to be successful, the PERF INIT and navigation data must be inputted into the CDU.

The following 10 points outline a VNAV selected takeoff:

  1. Select from the CDU a Standard Instrument Departure (SID) and press the illuminated annunciator (EXEC) on the CDU. 

  2. Verify the Flight Director switches are selected to the ON.

  3. ARM LNAV and VNAV on the MCP (press the LNAV & VNAV buttons on the MCP).

  4. ARM the Autopilot (press CMD A/B) and set the Command Speed in the speed window of the MCP to V2 (The V2 speed can be found in the takeoff page of the CDU).

  5. Takeoff (as discussed earlier).

  6. VNAV will engage at 400 feet and the Flight Director will command V2 +15/20.  The appropriate bugs on the PFD speed tape will be populated automatically.  The speed should always be crosschecked against the actual speed that the aircraft is flying and the white bug on the speed tape.

  7. At Acceleration Height (between ~1000-1500 feet RA or as indicated in the CDU) the Flight Director will command a speed 10 knots above the FLAPS UP speed.

  8. Lower the aircraft’s nose and follow the FD cues (command pitch bars).

  9. Commence FLAPS retraction and follow the Flaps Retraction Schedule (Point 18 above).

  10. As the FLAPS retract into the UP position the Flight Director will command 250 knots.

  11. Select CMD A/B (autopilot) or fly to 10,000 feet or cruise altitude and select autopilot.

SECTION THREE:  Additional Information - Summarised Important Points

Understanding %N1

To understand the various levels of automation it is important to have a relative understanding of %N1.

N1 is a measurement in percent (%) of the maximum RPM of an engine, where maximum RPM is certified at the rated power output for the engine (most simple explanation).  Therefore, 100%N1 is maximum thrust, while 0%N1 is no thrust.  (%)N1 will be at a percentage commensurate with the settings that have been inputted to the CDU (aircraft weight, fuel, derates, etc).

Important Points:

  • The autothrottle logic when TOGA selected controls the aircraft’s thrust (%N1).  The aircraft’s speed is controlled by pitch (attitude).  

  • To clarify what automated system is controlling the aircraft, always refer to the Flight Mode Annunciations (FMA) in the PFD (Refer to Table 1 for a quick overview of annunciations displayed during the takeoff).

Common Practice - What to Select For Takeoff

It is not the purpose of this article to rewrite the FCOM or FCTM.   Needless to say, there are several combinations, that can be selected at varying stages of flight.  All are at the discretion of the pilot flying, or are stipulated as part of airline policy.

After Acceleration Height has been reached, the aircraft’s nose lowered to increase speed, and the flaps retracted, it is common practice to use LVL CHG, V/S, or LNAV and VNAV, and either hand fly the aircraft, select CWS, or select the autopilot (usually at or above 3000 feet, but certainly after flaps UP) and fly to cruise altitude.

If the takeoff does not use LNAV and VNAV (not selected on the MCP) LNAV can be selected at, or after 50 feet RA and VNAV can be selected at, or after 400 feet RA.  After either of these two modes have been selected, the Flight Director cues will automatically update to reflect the data that has been inputted into the CDU.

Theoretically, a crew can hand fly the aircraft following the FD cues at V2 +15/20 to the altitude set in the MCP.  However, there will be no speed protection, and if the pitch cues recommended by the FD are not followed, then the airspeed may be either below or above the optimal setting or safety envelope.  Selecting an automation mode (not V/S) is what engages the speed protection (speed protection will be discussed shortly).

In the above scenario (assuming the aircraft is being hand flown), unless another vertical mode is selected, the aircraft will remain in TOGA command mode (thrust controlled by N1) until the altitude set in the MCP is reached.  To deselect (cancel) TOGA as the command mode, another mode such as LVL CHG, VNAV or V/S will need to be selected.  Altitude Hold (ALT HOLD) also deselects TOGA as does engaging the autopilot. 

Flight crews typically hand fly the aircraft until the flaps are retracted (flaps UP) and the aircraft is in clean configuration.  A command mode is then selected to continue the climb to cruise altitude. CWS or the autopilot may or may not be engaged.

Important Point:

  • It is important to understand what controls the various command modes.  For example, LVL CHG is controlled by N1 and pitch.  In this mode, the autothrottle will use full thrust, and the speed will be controlled by pitch.  

 

TABLE 1:   N1 MCP annunciation and FMA displays for common time events during takeoff and climb

 
 

TABLE 2:  Throttle command modes for common time events during takeoff and climb.  The flight crew can manually override the autothrottle logic by advancing or retarding the thrust levers by hand.  This can only be done at certain phases of flight.  Throttle online means that the crew can override the autothrottle logic, while Throttle offline means that the logic cannot be overridden

 

Speed Protection

One of the advantages when using the automated systems is the level of speed protection that some of the systems provide.  Speed protection means that the autothrottle logic will not allow the aircraft’s speed to be degraded to a value, by which the aircraft can stall or be below maneuvering speed.

Speed protection is not active with every automated system.  Whether speed protection is active depends upon the U version of the FMS software in use, the automation mode selected, and whether the flaps are extended or fully retracted.

  • The following examples indicate whether speed protection is available;

Level Change (LVL CHG): When you select LVL CHG, the speed window will open allowing you enter a desired speed.  LVL CHG is speed protected, meaning that the aircraft's speed will not increase beyond the speed inputted into the MCP.  This is because LVL CHG is controlled by N1 (thrust) while the aircraft’s speed is controlled by pitch.

VNAV: VNAV has active speed protection for the leading edge devices (U10.8A and above) .  This is why VNAV can be selected on the ground.

Vertical Speed (V/S): V/S provides no speed protection.  This is because V/S holds a set vertical speed.  In V/S, if you are not vigilant, you can easily encounter an overspeed or under speed situation.

N1: Selecting N1 by pressing the N1 button on the MCP (without any other mode selected) does not provide speed protection.  Using the N1 mode, only ensures maximum thrust is generated.

Important Points:

  • Speed protection is armed only for some levels of automation.

  • It is imperative that you observe the Flight Mode Annunciator (FMA) to check that the aircraft is flying the mode intended.    

ryanair taking off from bristol airport england (Adrian Pingstone)., Ryanair Boeing 737-800 (EI-DWO) takes off from Bristol Airport, England, 23Aug2014 arp, marked as public domain, more details on Wikimedia Commons)

Always Think Ahead

As stated, the takeoff phase happens quickly, especially if the aircraft’s weight is light (cargo, passengers and fuel).

Soon after rotation (Vr), the aircraft will be at Acceleration Height and beyond…  It’s important to remain vigilant and know what’s happening, and to think one step ahead of the automated system that is controlling the aircraft.  You do not want the automation to get ahead of you and hear yourself thinking what’s it doing now.

Aircraft Weight

Although briefly discussed earlier,  I would like to enlarge upon how the weight of the aircraft can have an affect on takeoff and climb.  An aircraft’s weight is altered by the volume of fuel on board, the number of passengers, and the amount of cargo carried in the holds.

In some respects, a heavily laden aircraft, although requiring higher thrust settings and longer runway length, will be more stable than the same aircraft at a lighter weight.  A lightly laden aircraft will use less runway and, unless thrust settings are managed accordingly, will be prone to an excessive rate of climb (high vertical speed and high pitch angle).  This can lead to tail strike and uncomfortably high rates of ascent.

To manage this, flight crews often limit the takeoff thrust by using one of several means.  Typically, a thrust derate is used with either CLB 1 or CLB 2 set in the CDU, or an assumed temperature thrust reduction is used.   Selecting either option will cause a longer takeoff roll (less thrust) and delay the rotation point (Vr), however, the climb-out will be less aggressive and more manageable.

Final Call

Reiterating, the above guidelines are generalist only.  Flight crews use varying methods to fly the aircraft, and often the method used will be chosen based on company policy, crew experience, aircraft weight, and other environmental factors, such as runway length, weather and winds.

Additional Information:  

Future Articles

Time permitting, other articles will be published dealing with: descent, initial approach, and landing (ILS, VNAV, Circle to Land and RNAV).

Disclaimer

The content in this post has been proof read for accuracy, however, explaining procedures that are convoluted, technical, and somewhat subjective can be challenging.  Errors on occasion present themselves.  If you observe an error (not a particular airline policy), please contact me so it can rectified.

Footnotes

(1): For example, there are different protocols between FMC U10.6 and FMC U10.8 (especially when engaging VNAV and LNAV prior to takeoff).  I have purposely not addressed these differences because they can become very confusing (another article will do this).  As at writing (2020), ProSim737 uses U10.8A.

Acronyms and Glossary

  • AFDS – Autopilot Flight Director System

  • AH - Acceleration Height.  The altitude above sea level that aircraft’s nose is lowered to gain speed for flap retraction.  AH is usually 1000 or 1500 feet and is defined by company policy.  In the US acceleration height is usually 800 feet RA

  • CDU, FMC & FMS – Control Display Unit / Flight Management Computer (term often used interchangeably).  The visual part of the Flight Management System (FMS) that enables input of variables. FMS is the system and software (U10.8A). FMC is the actual computer, and the CDU is the hardware.

  • CLB 1/2 – Climb power

  • Command Mode – The mode of automation that controls thrust

  • EICAS – Engine Indicating and Crew  Alerting System

  • F/D – Flight Director (Flight Director cues/crosshairs)

  • FMA – Flight Mode Annunciation located upper portion of Primary Flight Display (PFD)

  • KIAS – Knots Indicated Air Speed

  • LNAV – Lateral Navigation

  • LVL CHG – Level Change Command Mode

  • MCP – Mode Control Panel

  • N1 & N2 – N1 and N2 are the rotation speeds of the engine sections expressed as a percentage of a nominal value. ... The first spool is the low pressure compressor (LP), that is N1 and the second spool is the high pressure compressor (HP), that is N2. The shafts of the engine are not connected and they operate separately. Often written N1 or %N1.

  • RTO – Rejected Take Off

  • T/O Power – Takeoff power

  • Throttle On & Offline – Indicates whether the throttle is being controlled by the A/T system

  • TOGA – To Go Around Command Mode

  • TRA - Thrust Reduction Altitude.  The altitude that the engines reduce in power to increase engine longevity.  The height is usually 1500 feet; however, the altitude can be altered in CDU

  • V/S – Vertical Speed Command Mode

  • V1 – is the Go/No go speed.  You must fly after reaching V1 as a rejected take off (RTO) will not stop the aircraft before the runway ends

  • V2 – Takeoff safety speed.  The speed at which the aircraft can safely takeoff with one engine inoperative (Engine Out safe climb speed)

  • VNAV – Vertical Navigation

  • Vr – Rotation Speed.  This is the speed at which the pilot should begin pulling back on the control column to achieve a nose up pitch rate

  • Vr +15/20 – Rotation speed plus additional knots (defined by company policy)

  • Updated April 2021.

  • Updated March 2024.

  • Updated February 2025.

Adding A New Forward Section To The Existing Platform

nicolson rotary router

After spending time working with some minor, but frustratingly time consuming 'teething problems' with the throttle quadrant, I decided it was time to do something different.  Therefore, I have added a meter or so to the front of the platform.  The reason for the addition was to make an area on the platform for the computers and power supplies to reside, rather than just sit on the floor of the room.

Addition From Wood - Not Aluminum

To use aluminium for the forward addition is a  waste of material and resources.  After all, the forward section of the platform is located behind the Main Instrument Panel (MIP) and is not readily visible.  I have used wood obtained from the local recycling center - I enjoy recycling products as much as possible... 

The platform I am using is modular, and it's comparatively easy to add sections to increase its overall size.

In the photograph above, a Nicolson router is being used  to make the circular holes that will be used to route the cables from the throttle quadrant to the Interface Master Module (IMM) and computer.   .

Nicolson Tools (USA)

Nicolson tools are made in the USA and the company produces very heavy and beefy products; the very sharp router made short work of the 2 cm thick wood

The forward platform addition will fit snugly against the existing aluminium platform and blend almost seamlessly.

Other articles dealing with the floor structure can be read below.

B737 Throttle Quadrant - Trim Wheels and Trim Indicator Tabs

Captain-side trim wheel and trim tab indicator.  I was fortunate that the throttle unit I aquired retained its light plates in excellent condition.  It's not uncommon to find that the light plates are faded, scratched and cracked from removal of the unit from the aircraft

This post, the third last concerning the throttle quadrant conversion, will discuss the spinning of the trim wheels and movement of the trim tab indicators; both integral components of the throttle quadrant.  For a list of articles about the conversion of the throttle quadrant, see the bottom of this page.

1:  TRIM WHEELS

The trim wheels were implemented by Boeing in the mid 1950’s with the introduction of the Boeing 707 aircraft and been a part of the flight deck ever since.  The main reason Boeing has continued the use of this system in contrast with other manufacturer, who have removed the spinning trim wheels is redundancy.  Boeing believes that the flight crew should have the ability to manually alter trim should a number of cascading failures occur.

Whatever the reason for Boeing continuing with this older style technology, many flight crews have learnt to “hate “ the spinning trim wheels.  They are noisy and distracting, not to mention dangerous if a flight crew accidentally leaves the handle in the extended position; there is a reason that they are called “knee knockers”.  

Many virtual pilots are accustomed to using manual trim when flying a Cessna or a small twin such as the King Air.  In such aircraft altering trim by hand is straightforward and a necessary part of trimming the aircraft.  However, a jet such as the B737 it is a tad different; to alter the trim by hand would require the flight crew to manually rotate the trim wheels several dozen times to notice any appreciable result in trim.  As such, the electric trim switches on the yokes are mainly used to alter trim.

Motors, Interface Cards and Speed of Trim Wheel

The power to spin the trim wheels comes from two 12 Volt DC pump motors installed within the throttle unit.  A Phidget High Current AC Controller card is used to interface the trim wheels to the flight avionics software (proSim737). The cards are located in the Interface Master Module (IMM) and connected to the throttle unit by customised VGA cables.

The trim wheels can spin at two speeds.  The autopilot producing a different speed to that of manual trim (no automation selected).  A Phidget card is used to control the variability, with each of the two channels programmed to a different speed.  To alter the actual revolutions of the trim wheel, each channel is accessible directly from within the ProSim737 software configuration.   

To allow the trim system to be used by CMD A and/or CMD B, a second card is installed to ensure duplicity.  

Correct Timing

The trim wheels have white longitudinal line painted on each trim wheel.  This line serves two purposes: as a visual reference when the trims wheels are spinning, and to determine the number of revolutions per second during calibration.  To ascertain the correct number of wheel revolutions per second, a digital tachometer is used in the same way a mechanic would tune an older style motor vehicle.

Out of interest, in manual trim, 250 revolutions of the trim wheels are necessary to move the trim tab indicators from full up to full down.

Two Speed or Four ?

The B737 has four different trim revolution speeds, each speed dependent upon the level of automation used and the radio altitude the aircraft is above the ground.

Although it is possible to program this logic into the Alpha Quadrant cards and bypass ProSim737 software entirely (closed system), it was decided not to as the difference in two of the four speeds is marginal and probably unnoticeable.  Further, the level of complexity increases somewhat programming four speeds. 

Autopilot mode rotates the trim wheels at a faster rate than when in manual trim.

Trim wheel removed showing heavy duty spline shaft

Trim Wheel Braking

The real 737 incorporates a braking mechanism on the trim wheels that inhibits wheel movement when there is no input received to the system from either the auto pilot or electric trim switches. The brake operates by electromagnetic radiation and is always on, being released when an input is received.  

An unsuccessful attempt was made to replicate this using two military specification high torque brake motors.   The motors incorporate a brake mechanism, but the torque was so high and the breaking potential so great, that when the brake was reengaging/disengaging there was a loud thud that could not be ignored.  Further, the motor became very hot when the brake system was engaged and vibrated excessively due to its high power rating.

At the time, a lower torque motor could not be procured and a decision was made to use the 12 volt pump motors.  Therefore; the trim wheels take an extra second or so to spin down – not a major imposition and barely noticeable when flying the aircraft..

Deactivating Trim Wheel Spinning

Most of my virtual flying is at night and noisy and vibrating trim wheels can easily aggravate others in the house attempting to sleep.  To allow easy disconnection of the trim wheels, I have configured the right side trim stabilizer toggle to cut the power to the trim wheels.  Although not authentic, sometimes minor alterations need to be made to a system to make it more user friendly.

2:  TRIM TAB INDICATOR MOVEMENT

The trim tab indicators are used as a visual reference to indicate to the flight crew the trim of the aircraft.  The trim and subsequent movement of the indicator tabs are activated either by depressing the electric trim switch on the yoke or by turning the trim wheels by hand.

Phidget Card

A Phidget Motor Controller Advanced Servo card and servo is used to control the movement of the two trim tab indicators, while the logic to activate the servo is directly from the flight avionics software.  The speed that the trim tabs move is set through ProSim737 (trim speed).

Aluminum tab connected to servo.  Servo is mounted behind aluminium plate.  You can just make out the screw wire between the servo and the tab

Hardware Modifications

To allow the servo to connect directly to the trim tab indicators, a small tab of aluminium was welded to the main trim tab shaft.  A thin screw wire was then connected from the servo to the tab to allow nay movement of the trim tab to be registered by the servo. 

Determining Accuracy

There is little point in implementing movement of the trim tab indicators if a high level of accuracy is not possible; therefore, it’s important that that the position of the tabs matches that of the flight avionics software and virtual aircraft.  To ensure positional accuracy and maintain repeatability the servo was calibrated throughout its range of movement and checked against the “virtual trim tab strip” that can be placed on the EICAS screen within the ProSim737 software.  

The short video below shows the smoothness in movement of the trim tab indicators.  You will note the TQ vibrates somewhat.  This is because I have yet to secure it to the platform.

 
 

Handy Software to Determine Hard Drive Usage - HD Graph

Every now and again I find a program which is very handy.  We all know that flight simulator is hard drive hungry; once scenery files and other specialist files are added the hard drive can fill up very quickly.

HD Graph is a standalone program (does not need to be installed to your computer) that allows you to interrogate your hard drive to graphically display the hard disk space usage.  It shows all the directories and subdirectories of the hard drive on a single graph, allowing to see the largest directories at a glance. 

At the moment the tool is available free of charge from the HD Graph website.

OEM B737 Landing Gear Mechanism - Installed and Functioning

oem 737-800 landing gear mechanism. impossible to upgrade

I have replaced the landing gear lever supplied by Flight Deck Solutions (FDS) with the landing gear mechanism (LGM) from a Boeing 737-500 aircraft.  The reason for the replacement of the landing gear was not so much that I was unhappy with the FDS landing gear, but more in line with wanting to use OEM parts.

Before wiring further, there are a number of differing styles of landing gear mechanisms seen on Boeing aircraft depending upon the aircraft series.  For the most part, the differences are subtle and relate to wiring and connectivity between different aged airframes.  However, there is a difference in the size of the gear knob between the Boeing classics (300 through 500) and the Next Generation; the knob is the opaque knob located at the end of the gear handle.  On the classics this knob is rather large; the Next Generation has a knob roughly 20% smaller in size.  There is also a slight difference in the length of the stem - the Next Generation stem being a little shorter than the classics.

The landing gear mechanism was originally used in a United Airlines B737-300, and had the larger style knob. The knob was removed and replaced with a Next Generation knob. The stem was also shortened to the correct size of the Next Generation.

Anatomy of LGM

The landing gear mechanism is quite large, is made from aluminum and weights roughly 3 kilograms.  Most of the weight is the heavy solenoid that can be seen at the front of the unit.  A long tube-like structure provides protection for the wiring that connects the solenoid to the harness and Canon plug at the side of the unit.  The red-coloured trigger mechanism on the gear stem is spring loaded, and the landing gear lever must be extended outward (toward you) when raising and lowering the gear.

Installation and Mounting

I am using a Main Instrument Panel (MIP) designed by Flight Deck Solutions which incorporates a very handy shelf.  Determining how to mount the gear mechanism was problematic as the position of the shelf would not allow the mechanism to be mounted flush to the MIP.  After looking at several options, it was decided to cut part of the shelf away to accommodate the rear portion of the gear mechanism. 

Once this had been done (rather crudely), it became apparent that, although the mechanism mounted flush to the MIP the landing gear lever was not in the correct position; the lever was too far out from the front surface of the MIP and the trigger, when the lever was in the down position, did not sit inside the half-moon protection shields.

Spacer

The solution to this problem was to design and mount a 0.5 cm thick spacer to the front of the landing gear.  This spacer was made from plastic and cut to the exact measurement of the gap that the landing gear lever moves through.  Attaching the spacer to the lightweight aluminum of the landing gear mechanism was straightforward and was done with four small screws. 

Once the spacer was attached, the trigger of the landing gear sat in the correct position relative to the two half-moon protection shields.

Carefully removing the two ridges from the FDS main backing plate

Cutting the FDS Plate

Another minor hurdle was the aluminum plate located behind the FDS light plate had to be altered.  The FDS landing gear secures to two ridges that are at 90 degrees to the MIP.  These two ridges had to be removed to enable the flat surface of the front of the OEM landing gear mechanism to sit flush.  A Dremel was used to cut through the thin aluminum, and the two ridges were removed.

Custom Bracket

Custom bracket that is used to secure the upper part of the landing gear mechanism to the rear of the MIP

The next issue was how to attach the landing gear mechanism to the MIP.  I made a custom bracket that fitted snugly to the upper part of the gear mechanism. 

To secure the bracket to the gear mechanism, the bracket leg was positioned over two pre-existing holes and secured to the body of the mechanism by two machine screws.  To attach the mechanism to the MIP, the two holes in the bracket were aligned with two existing holes in the MIP and secured by machine screws and nuts. 

To secure the lower part of the landing gear mechanism to the MIP, I replaced the existing bolts used to attach the half-moon protection shields to the MIP, with longer bolts.  I then drilled two small holes in the front plate of the landing gear mechanism and spot welded a nut to the inside of each hole.  The bolts could then be used to secure the gear mechanism to the MIP.  To stop lateral movement of the gear mechanism, I used a standard L bracket to secure the unit to the shelf of the MIP.

The reason for the secure mounting will become obvious later in the post.

Stem Length and Initial Configuration

One aspect to take note is that the Next Generation landing gear lever is one inch shorter than the classics; therefore, one inch of the lever needs to be removed. This involved removing the stem, cutting off one inch, and painting the cut portion with black paint. The stem was cut with an angle grinder

Two buttons were used to enable the three positions of the landing gear (up, center and down) to be calibrated. The center position does not require a button. The two buttons (not pictured) are located inside the unit screwed to the inner side of the housing. The buttons are triggered when the stem of the landing gear passes over them.

landing gear solenoid.  The LGM does have a handy foot beneath the solenoid for attachment to the MIP shelf; however, this foot sits too far forward of the shelf to be of use when the LGM is flush to the MIP. it was designed for an oem mip

Reproduction or OEM

There are three primary reasons for using an OEM landing gear mechanism rather than a reproduction unit.

The mechanism, as mentioned earlier, includes a solenoid.  This solenoid stops the landing gear from being raised or lowered at certain landing gear lever positions.  Reproduction units rely on software to replicate the function of the solenoid.  Using an OEM unit allows the solenoid to be used.

Another difference is the trigger.  Because reproduction units do not use a solenoid, a spring-loaded trigger is not required. An OEM LGM requires a spring-loaded trigger to engage or disengage the solenoid.

Furthermore, reproduction units often do not provide correct positioning of the trigger in relation to the half-moon protection shields.  The half-moon and trigger are safety features, and the trigger should be partially hidden between each of the two half-moons when the landing gear is in the DOWN position.

Canon plug on ABS plastic mounting plate.  The use of the Canon plug enables a cleaner wiring configuration. it also facilitates easier removal of the mechanism if necessary

Interfacing

To enable the solenoid to be used, a Phidget 0/0/8 relay card was used.   The card interfaces the actions of the solenoid (on/off) and is then read by the avionics suite (ProSim737). 

The Phidget card is mounted in the System Interface Module (SIM) and connection from the card to the landing gear mechanism is via the Canon plug. 

To enable the Canon plug to be used, the pin-outs were determined using a multimeter in continuity mode. The solenoid requires 28 volts to enable activation, and the power connects directly to the Canon plug from a Meanwell 28 volt power supply.

Muscle Required!

To use OEM landing gear requires muscle!  Pulling the gear lever from its recess position is not a slight pull.  Likewise, moving the gear lever between down, off and up requires a bit of strength.  This is why mounting the mechanism securely is very important.

Operation and Safety Features

Boeing has incorporated several devices in the aircraft, such as squat switches, computerized probes and mechanical locks (down and up-locks) to ensure that the landing gear cannot be raised when there is weight on the main landing gear.  If weight is registered, then the landing gear lever lock is activated inhibiting the gear lever from being able to be placed in the UP position.  This lock is controlled by the solenoid.   

An override trigger in the lever may be used to bypass the landing gear lever lock.  Depressing the trigger will disengage the lock and allow the gear lever to be moved to the UP position.  The reason for the half-moons should now be obvious.  By partially covering the trigger, the half-moons act as a physical barrier to stop a pilot from easily accessing the trigger mechanism to disengage the landing gear lever lock.

After rotation, the air/ground system energizes the solenoid which opens the landing gear lever lock allowing the gear lever to be raised from the DOWN to the UP position.

Scratching to the gear lever shaft.  Note the access pin on the shaft that allows removal of the retractable trigger.  Also note the smaller NG style knob which replaced the larger knob used on the classics

How it Works in the Real Aircraft (Hydraulic Pressure)

In the real Boeing aircraft, hydraulic pressure is used to raise the landing gear.  This pressure is supplied through the landing gear transfer unit.  

Hydraulic system B supplies the volume of hydraulic fluid required to raise the gear.  Conversely, hydraulic system A, by supplying pressure to release the up-locks, is used to lower the landing gear.  Once the up-locks have been disengaged, the gear will extend by gravity, the air load, and to a limited extend hydraulic pressure.  

Moving the landing gear lever to OFF (following take off) will remove all hydraulic pressure from the system.

Lineage

Originally the landing gear mechanism was used in United Airlines N326U. Unfortunately, due to copyright, an image cannot be posted.

In-Flight Testing

The solenoid and trigger mechanism operate in the simulator as it does in the real aircraft.  When you start flight simulator and ProSim737 there is an audible clunk as the solenoid receives power.   Immediately after rotation, you hear another audible clunk as the solenoid is energized (to open the landing gear lock).

If you want to raise the gear lever to UP whilst on the ground, the only way to do so if by depressing the trigger to override the landing gear lock.

Hydraulic pressure is not simulated.

Final Call

Is the effort of installing an OEM landing gear mechanism to the simulator worthwhile?  I believe the answer is yes. The use of the solenoid provides added realism as does the use of a spring-activated trigger. Furthermore, the effort that is required to extend and move the landing gear lever in stark contrast to the effort required when using a reproduction unit.

Acronyms

OEM - Original Equipment Manufacture

FDS - Flight Deck Solutions

MIP - Main Instrument Panel

LGM - Landing Gear Mechanism

NG - Next Generation (B737-800NG)

Half-moons - the two protection plates that are positioned either side of the trigger of the landing gear when in the landing gear is in the DOWN position